AM Plug-in (no-code) + Coding path (Python, DFLUX, USDFLD) — live demo + Q&A

See a fast, practical workflow for AM and welding simulations in Abaqus. We’ll compare the AM Modeler plug-in with the coding route so you know exactly when to use which and how to get reliable results, fast.

• No-code path: AM Modeler plug-in (setup, tricks, reliable results)
• Coding path: Python scripting + DFLUX (Fortran heat input) + USDFLD (phase change)

Bonus: 1-year access to our premium G-code translator (included with the course).

What you’ll be able to do

• Set up AM/welding models fast with the AM Modeler (layers, scan paths, hatch, supports).
• Do the same with Python + DFLUX when you need full control.
• Use USDFLD to capture phase change for SLM/LPBF.
• Measure melt pool width, depth, length, and volume.
• Model complex shapes (think propellers, implants) for WAAM and LPBF.
• Extract residual stresses and distortion you can trust.

Projects we’ll build (end-to-end)

1. 1. Plate weld (GMAW) — moving heat source with DFLUX (clean, simple start).
   2. Pipe circumferential weld — full-round weld on a pipe; multi-pass strategy, stress results.
   3. Nozzle-to-vessel weld (with Python) — auto-create the weld path, steps, and post-processing.
   4. Propeller with WAAM — layer planning on a complex shape; supports and monitoring.

• SLM/LPBF “Complex scan patterns” — hatch strategy + USDFLD phase change

• Validation of the model with Ding’s Paper 

Who this is for

Engineers, researchers, and students who want practical AM/welding simulations for real projects—without drowning in theory.

Format

• Comprehensive course: 4 weeks, 20 hours total
• Live demos + guided builds + Q&A
• Level: basic Abaqus helps; no subroutine experience needed

Tools & setup (simple)

• Abaqus 2014+
• Fortran compiler (e.g., Intel oneAPI) for user subroutines
• A laptop/PC that can run medium FE models

What’s included

Live demo • Q&A • Slides + example inputs • Webinar recording

Instructor

Saman Hosseini — 7+ years in FEM; delivered many AM and welding simulations for academic and industrial teams.

Enroll now, limited seats.

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Free webinar: learn AM & welding simulation in Abaqus using the AM plug-in or Python/DFLUX/USDFLD. See heat-source modeling, phase change, G-code scan paths, residual stress, and melt-pool measurement—plus Q&A.