Papers abstract:

Finite element (FE) simulations using Abaqus/Explicit are performed to study the deformation behavior of materials under impact loading. Various configurations including monolithic and multi-layered plate having combinations of ceramic, metal and composite material layers are investigated to determine the critical failure velocity V_cf as a function of layer thickness and stacking. While cylindrical impactor is assumed to be rigid, Johnson-Cook (JC), Johnson-Holmquist (JH2) and Hashin 3D and Puck criteria is used to characterize damage/failure in metal (Al and steel), ceramic (SiC) and composite (carbon fiber/epoxy) layer respectively. Constitutive equations for composite material are supplied via user subroutine VUMAT. The results of FEM simulations reveal that Ceramic-Al-Carbon fiber/epoxy multilayer plate provides most desirable combination with higher critical failure velocity, lower average density, lower pressure and displacement at the back plate as compared to other material combinations considered in this work. Moreover, the analysis presented shows that the numerical approach developed can be used as a tool to predict the geometry and material combinations of a multilayer system to improve its resistance against impact loading.

Product Overview:
This product provides a full simulation pipeline for analyzing the impact behavior of ceramic-metal-polymer layered composites, mimicking real-world defense applications. The model captures progressive failure through brittle, ductile, and composite layers using accurate material data. Key simulation steps include:

• Construction of individual 3D solid parts for each material layer
• Composite layup creation for CFRP with alternating orientations
• Application of Johnson-Holmquist and Johnson-Cook material models
• Explicit dynamic step setup with projectile initial velocity
• Input file editing to insert custom ceramic failure models
• Damage visualization using SDV and failure variables.

In this tutorial, projectile impacts on a ceramic/steel/aluminum/CFRP layered structure are simulated, according to data from the work of Sharma et al.